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Diode lasers, especially those with 10W or more of power, are capable of cutting 1/8" (3mm) plywood. The most popular choice for laser cutting with a diode laser is Baltic birch plywood, as it is known for its clean, smooth finish, and consistent performance. However, there are also other suitable options like basswood and sapele plywood.
Here is a table of suitable 1/8" plywood for a diode laser cutter, including price and the estimated price per square inch delivered. Please note that prices and shipping costs can vary significantly based on the vendor, current promotions, and your location. The prices below are meant to be a general guideline.
*This is the price for a single sheet. The price decreases with bulk orders. Shipping is not included in the calculation. **This price does not include shipping. Laser Wood Supplies charges $18.00 for shipping 1-10 sheets. This would bring the delivered price for one sheet to $26.00 or $0.116 per sq. in.
Key considerations for diode laser cutting plywood:
Plywood Consistency: The consistency of the plywood is crucial. Look for plywood with a minimal number of voids, knots, and a uniform core. Voids in the core can prevent the laser from cutting all the way through, even with multiple passes.
Adhesive: The type of adhesive used to bind the layers of plywood together can affect the laser's performance. Certain adhesives can be more difficult to cut through or produce more smoke and fumes.
Settings: The power and speed settings on your laser cutter will depend on the specific material, laser wattage, and the number of passes you use. It is highly recommended to run a test on a small piece of the material before starting a larger project.
Air Assist: Using air assist is essential when cutting plywood with a diode laser. It helps to blow away smoke and debris, preventing fires and creating a cleaner cut with less charring.
Focal Length: Optimizing your laser's focal length can significantly improve cutting performance. For thicker materials, some users recommend adjusting the focus to the center of the material's thickness to achieve a more consistent cut through the entire piece.