In conclusion, for tracks on an underhouse inspection robot, a combination of factors points towards TPU as a strong contender due to its excellent abrasion resistance, flexibility, and chemical resistance.According to Protolabs Network, TPU is highly suitable for industrial applications requiring durability and wear resistance.
Controlling
a skateboard motor via an RC remote is a popular approach for DIY
electric skateboard (e-skate) projects. The core of this system involves
a few key components working together:
In the context of skateboard motor ratings, Kv (often written as lowercase "kv") refers to the motor's RPM (revolutions per minute) per Volt.
It's a crucial specification that helps you determine the motor's speed and torque characteristics.
Here's a breakdown of what that means and why it's important for electric skateboards:
The Basic Formula
The relationship is simple:
Unloaded RPM = Kv × Battery Voltage
For example, if you have a:
190 Kv motor and a 12S battery (nominal voltage of 44.4V), the motor will spin at approximately 8,436 RPM when not under load (190×44.4=8,436).
140 Kv motor and the same 12S battery, the motor will spin at approximately 6,216 RPM (140×44.4=6,216).
This formula gives you a theoretical maximum speed. In reality, the loaded RPM will be lower due to factors like rider weight, hills, and wind resistance.
The Relationship Between Kv, Speed, and Torque
This is the most important concept to understand when choosing a motor for your e-skate:
Higher Kv = Higher Top Speed, Lower Torque
A
high-Kv motor (e.g., 220 Kv) spins faster for the same voltage. This
makes it ideal for achieving high top speeds on flat terrain.
The trade-off is that it produces less torque, meaning it will have weaker acceleration and be less effective at climbing hills.
Lower Kv = Lower Top Speed, Higher Torque
A low-Kv motor (e.g., 140 Kv) spins slower but generates more torque for the same power input.
This
is perfect for riders who want strong acceleration, excellent
hill-climbing ability, or who are running larger wheels that require
more torque to turn.
Other Important Considerations
Kv is not the only factor. To get a complete picture of a motor's performance, you need to consider it alongside these other components:
Battery Voltage (V): Higher voltage directly increases the motor's RPM (as shown in the formula above).
Motor Size:
A larger motor (e.g., 6374 vs. 5055) can handle more power (amps),
which results in more torque and less heat buildup, regardless of Kv.
Gearing: The gear ratio between the motor pulley and the wheel pulley is what translates the motor's RPM into the board's actual speed.
You can use different gear ratios to fine-tune your performance. For
example, a lower Kv motor can be paired with a larger motor pulley
(higher gear ratio) to increase top speed.
Wheel Size: Larger wheels also require more torque to get up to speed.
In short, the Kv rating is a crucial starting point for selecting an e-skate motor. Your choice depends on your riding style—whether you prioritize high-speed cruising or powerful acceleration and hill-climbing.
1. The Electronic Speed Controller (ESC)
This is
the "brain" of your e-skate. It's a circuit board that takes power from
the battery and, based on signals from the remote, sends the correct
amount of power to the motor.
The ESC regulates acceleration, braking, and speed.
Many
DIY builders use a specific type of open-source ESC called a VESC
(Vedder Electronic Speed Controller) because it's highly customizable
and works with various motors and remotes.
2. The RC Remote and Receiver
The
remote (transmitter) is what you hold in your hand. It typically has a
thumbwheel or a trigger to control throttle and braking.
The
receiver is a small unit that connects to your ESC. It receives the
wireless signal from the remote and translates it into instructions for
the ESC.
Most e-skate remotes operate on a 2.4 GHz frequency for reliable, low-latency communication.
3. The Motor and Battery
Motor: A brushless DC (BLDC) motor is almost always used for e-skates due to its efficiency and power.
Battery:
A high-discharge battery pack, often a lithium-ion (Li-ion) or
lithium-polymer (LiPo) pack, is needed to provide the high current
required by the motor.
How it all connects and works:
Power: The battery is connected to the ESC, providing the power source.
Signal: The RC receiver is plugged into a dedicated port on the ESC (often a PPM or UART port).
Command: You use the remote to send a wireless signal to the receiver.
Interpretation: The receiver interprets the signal (e.g., "full throttle forward") and sends a corresponding signal to the ESC.
Action:
The ESC takes the signal from the receiver and controls the flow of
power from the battery to the motor, making the skateboard accelerate,
brake, or hold a steady speed.
Setting it up (DIY process):
Select Components:
Choose a compatible motor, battery, ESC, and RC remote/receiver combo.
VESC-based ESCs are a common choice for their versatility.
Physical Assembly: Mount all your components (battery, ESC, motor) securely to the skateboard deck.
Wiring: Carefully connect the battery to the ESC, and the ESC to the motor, following the manufacturer's diagrams.
Connect Remote/Receiver: Connect the receiver to the ESC. This is often done via a single cable (a PPM signal wire).
Configuration (VESC Tool): This is a critical step, especially for VESC-based systems.
Connect your ESC to a computer via USB.
Use
the VESC Tool software to configure the settings. This includes things
like motor detection (to tell the VESC what motor it's connected to),
setting battery voltage limits, and calibrating the remote to the ESC.
You'll
need to "bind" the remote and receiver together so they can
communicate. The specific process varies by remote but generally
involves pressing a button on both devices at the same time.
By following these steps, you can create a custom electric skateboard with precise control over your motor via an RC remote.
A VESC, or Vedder Electronic Speed Controller, is a highly customizable, open-source electronic speed controller (ESC) primarily used for electric vehicles like electric skateboards, bikes, and robots.It was developed by Benjamin Vedder and has become a popular choice in the DIY e-skate community due to its advanced features and flexibility.
https://vesc-project.com/cart
Key Features of a VESC:
Customization: Unlike many off-the-shelf ESCs, VESC's open-source nature allows you to fine-tune nearly every parameter of your motor's performance.You can adjust settings like acceleration and braking curves, motor current limits, and battery voltage cutoffs to suit your specific needs and hardware.
Field-Oriented Control (FOC): Many VESC-based controllers use FOC, an advanced control technique that provides smoother, more efficient, and quieter motor operation compared to traditional trapezoidal control methods.
Safety Features: VESC firmware includes built-in safety features to protect your components.It can limit current and motor temperature to prevent overheating and has low-voltage cutoffs to prevent over-discharging your battery, which can extend its lifespan.
VESC Tool Software: VESC devices are configured using a dedicated software suite called VESC Tool.This application allows users to connect their VESC via USB or Bluetooth to a computer or smartphone to run motor detection, upload new firmware, and monitor real-time data.
Versatility: While originally designed for electric skateboards, VESC's adaptability has led to its use in a wide range of projects, including drones, electric bicycles, and robots.
VESC is a project rather than a single product. Various manufacturers create hardware based on the VESC design, but the core software and its capabilities remain consistent.
For a tracked robotic vehicle that needs a 24V power source and a 5Ah capacity to operate for one hour at 5 amps, a lithium-ion (Li-ion) or lithium iron phosphate (LiFePO4) battery pack is a great option.
Why Choose These Batteries?
High Energy Density: Li-ion and LiFePO4 batteries are lightweight and compact for the amount of energy they store. This is a significant advantage for mobile robotics where minimizing weight is crucial for efficiency and performance.
High Power Output: These batteries can deliver the necessary current (5 amps in your case) for extended periods without a significant drop in voltage, ensuring consistent performance.
Long Cycle Life: LiFePO4 batteries, in particular, have a very long cycle life (number of charge/discharge cycles) compared to other chemistries, making them a durable and cost-effective long-term solution.
Built-in Safety: Many Li-ion and LiFePO4 battery packs designed for robotics come with a Battery Management System (BMS). This circuit protects the battery from overcharging, over-discharging, and short circuits, which is critical for safety and prolonging battery life.
Alternatives and Considerations
While Li-ion and LiFePO4 are the top choices, other battery types exist:
Nickel-Metal Hydride (NiMH): NiMH batteries are safer and more affordable than some lithium variants. However, they typically have a lower energy density and can suffer from a "memory effect" where their capacity is reduced if they are not fully discharged before recharging.
Sealed Lead-Acid (SLA): SLA batteries are inexpensive but are very heavy and have a low energy density, making them generally unsuitable for mobile robots that require a high power-to-weight ratio.
To meet your requirements of 24V and 5Ah, you would need a battery pack composed of multiple individual cells wired together to achieve the desired voltage and capacity. Many manufacturers offer pre-assembled battery packs specifically for robotics and other applications.
Choosing the RIGHT Battery for Your Robot
This video is relevant because it provides a general guide for a beginner on how to select the right battery for a robot, covering key factors like voltage and battery type.
The ideal track height for an under-house inspection robot depends on a few key factors, but generally, the rule of thumb is the lower the better, as long as the robot can still overcome obstacles.
Here's a breakdown of the considerations and why a lower profile is usually best:
1. Crawl Space Dimensions
The most important factor is the size of the crawl space. While some crawl spaces might be a few feet tall, many are very tight, with limited vertical clearance. A robot that is too tall simply won't fit or will get stuck easily. The goal is to design a robot that can navigate even the most restrictive spaces.
2. Obstacle Clearance
The height of the track itself is critical for getting over obstacles. Under a house, you can expect to find:
Debris: Rocks, wood scraps, old insulation, and other construction debris.
Pipes and Wires: Plumbing and electrical lines that might be lying on the ground.
Uneven Ground: Dirt and gravel floors that aren't perfectly flat.
Support Beams and Piers: Structural elements that the robot needs to navigate around.
A track height that is too low may get the robot stuck on small obstacles, while a track that is too high might make the robot top-heavy and unstable. A good design will have a balance, with the tracks providing enough height to clear common debris and a low center of gravity to remain stable.
3. Stability
A low center of gravity is crucial for stability. This is why a lower-profile robot is generally better. The more compact the design, the less likely it is to tip over when navigating uneven terrain or climbing a small incline. This is particularly important for tracked vehicles, as a high center of gravity can cause them to flip on a steep slope.
4. Visibility and Payload
While a low profile is essential for fitting into tight spaces, you also need to ensure that your camera and any other sensors are positioned for a good view. A common design approach is to have a low-profile base for stability and clearance, with an adjustable or steerable camera mounted on a mast or arm to provide a clear view of the surrounding area.
Typical Dimensions of Commercial Under-House Robots
Looking at commercially available inspection robots can provide a good benchmark. Many of these robots have a height (including the chassis and tracks) in the range of 5 to 10 inches. For example, a common model from SuperDroid Robots has dimensions of 12.5"L x 9.5"W x 7.25"H. This kind of low, wide design is ideal for navigating the uneven and confined spaces found under a house.
In summary, for a tracked robot, you should aim for the lowest possible track height that still allows it to clear common obstacles, likely in the range of a few inches. A good design will also have a low, wide stance to ensure stability on uneven ground.